Overall Introduction of the Cross-Cutting Machine
1) The computer automatically cuts yoke plates, side columns, symmetrical central columns, inclined central columns, 90° right-angle plates. Single-piece two, three, four and five seam connections, longitudinal and transverse stepping plates 3, 5, 7 enable the manufacturing of full-function transformers, providing high precision and high efficiency production.
2) Automatic feeding, V-notch punching, cutting and length compensation functions are all completed simultaneously during the automatic production process.
3) The human-machine interface software is user-friendly and the control system incorporates multiple automatic calculation functions. Once the basic size data is input, production can be carried out.
4) The entire machine is equipped with world-renowned imported components, including the Japanese Panasonic servo system and PLC, the Japanese servo reducer, the Taiwan Hiwin precision screw rod guide rail slider, and all the components of the machine use imported European and Japanese bearings and other European and Japanese electrical accessories, etc.
1. Main structure of the cross-cutting machine: ① The main body part is the processing and forming section. On the machine, the main components include: ② Automatic servo material guide plate; ③ Servo double-body roller feeding system; ④ Cutting edge tools and power part; ⑤ Rotating cutting and power part; ⑥ Human-machine interface control panel; ⑦ Control cabinet (located inside the machine body); ⑧ Shearing platform part. Since the steel sheets after shearing have left and right differences, the steel sheets will be automatically taken out by the mechanical hand and stored on the left and right sides respectively.
2) Panasonic's highest-level large-scale PLC computer control system: Utilizing the fastest Panasonic FP2 Series control system, the instruction cycle processes 20,000 program steps in 0.001 seconds, achieving ultra-fast processing for the current fastest and most advanced operation in the industry.
3) Panasonic 12-axis high-speed servo control module: 4 Mbps pulse/s high-speed communication, achieving ultra-high precision position control. Faster and more stable than the traditional 500 P pulse/s! And significantly reduces the problem of mutual interference between axes.
4) Panasonic servo motor: The upgraded servo system has significantly enhanced speed and accuracy, enabling it to independently perform the following actions.
① First axis: The large guide plate servo motor is connected to the left and right ball screw rods, which keep the material that has just entered in the center position of the machine for processing.
② Second axis: The small guide plate servo motor effectively maintains the centering of the material as it reaches the tail section position.
⑨ Third axis: The servo motor of the feeding roller, together with the precision hardened key-driven roller, accurately delivers the sheet materials to different positions for processing.
④ Fourth axis: The V-moving servo motor is responsible for moving the left and right side ∨ cutters to perform the cutting of the flaps and the central columns.
⑤ Fifth axis: The head rotation servo motor is connected to the zero-position plate servo reducer to enable the head to perform a precise 90-degree rotation.
⑥ Sixth axis: Inclined V-shaped motor, providing medium-voltage power (left)
⑦ Seventh axis: Inclined V-shaped drive motor, providing medium-voltage power (right)
⑥ Eighth axis: The punching servo motor provides the power for punching.
⑨ Ninth axis: The scissors servo motor provides the power for the swing head scissors.
② The 10th axis: The servo motor of the material handling manipulator transports the freshly cut sheet materials at high speed to the platform from the left and right sides.
5) Precision Ball Screw: This machine is equipped with a large number of Taiwan Hwin precision ball screws, lead screws, guide rails and sliders (manufactured in Taiwan), providing excellent accuracy and durability.
6) High-speed alloy scissors: Punching dies, V-shaped cutting tools and cutting knives, a total of 8 pieces. The cutting edges are all made of high-speed alloy, which can significantly enhance durability and cutting quality.
7) Specialized air conditioning for electrical cabinets: To reduce the temperature inside the control cabinet, a dedicated air conditioning system has been added to cool down the area, slowing down the aging process of electrical components and ensuring the machine operates at its best condition.
8) Machine structure design: The machine is made of 100X100X5mm thick square tubes and steel plate structure. An outer metal casing (fully detachable) is installed. Both the inside and outside are treated with sanding and painting. All the steel components of the machine are polished and then electroplated with hard chromium. This can enhance the surface's anti-wear ability and keep the machine looking new for a long time.
9) Fully electric operation: All moving actions or shearing power are fully electrically controlled, preventing machine malfunctions due to unstable air pressure. The machine consumes less energy, operates at high speed and with stability.
10) Dual-V Blade Design: The machine adopts a unique dual-V cutting center + rotating blade design, which can significantly reduce the machine's length and enable multi-functional high-speed shearing.
11) More flexible and scientific operation software: The program contains multiple automatic calculation sections, which can significantly reduce the time for operators to input parameters during machine operation, ensuring a simple and convenient operation. All actions of the entire machine are equipped with self-protection programs to prevent unnecessary damage.
The entire production process is monitored by a fully intelligent system. If the computer detects any abnormalities, such as material shortage, jamming, abnormal servo position, sensor failure, etc., it will immediately stop and give an alarm. The human-machine interface uses a 10-inch color touch screen from Taiwan Weilun. The interface software is clear and easy to use. Just input the required functions and length dimensions on the touch screen, and the entire production process can be automatically calculated. If the deviation is caused by material issues, the compensation value for the size can be changed.
Operation instructions for the cross-cutting machine:
Just make some simple settings and the production can be carried out immediately. Even changing the product specifications can be done in less than 5 minutes. When the material is placed on the feeding rack, the settings can be made as follows.
① Select the desired functions and set parameters on the touch screen. ② Adjust the pipe position, feeding, V-notch cutting, and cutting speed (if necessary). ③ Then insert the sheet material into the feeding port of the main machine until it reaches the outside of the cutter, and then input the production quantity.
Cross-cutting machine technical specifications:
Equipment dimensions: ① Main unit: 240cm() x 125cm (Width) x ② Shear unit: 260cm (Length) x 130cm (Width) x 140cm (Height) ③ Discharge machine: 164cm() x 90cm (Width) x 180cm (Height)
Equipment weight: ① Mainframe: 2800kg ② Shearing table: 1000kg ③ Discharging machine: 1000k
Power supply specification: Three-phase 380VAC; 50/60Hz
Installed capacity: 10KW
Power consumption: 1.2 kilowatt-hours per hour
Final translation:
Interface language: Simplified Chinese
Delivery length: 200 - 2000 mm
Width of the film: 30 - 300 meters
Film thickness: 0.2 - 0.5 mm
Piercing diameter: 25mm (for size Q6)
Delivery speed: 2000mm/s
Length tolerance: ±0.1mm, L = 1000mm; ±0.2mm, 1000mm < L ≤ 2000mm
Shearing speed: 60 pieces per minute
