Transformer transverse cutting wire

Main structure of transformer cross cutting machine
① The host part is the processing and forming part, which is mainly equipped with; ② Automatic servo material guide plate; ③ Servo dual body drum feeding; ④ Cutting tools and power components; ⑤ Rotating cutting and power section; ⑥ Human computer interface control panel; ⑦ Control cabinet (located inside the machine); ⑧ The feeding platform is divided into left and right sections after cutting, and the steel sheets will be automatically removed by a robotic arm and stored on both sides
2) Panasonic's highest level large-scale PLC computer control system
Using the fastest Panasonic FP2 Series control system, the instruction cycle processes 20000 steps of program in 0.001 seconds, achieving ultra high speed processing for the fastest and highest level operations in the industry today
3) Panasonic 12 axis high-speed servo control module
4 Mbpulse/s high-speed communication enables ultra-high precision position control. Faster and more stable than traditional 500 Ppulse/s! And it greatly reduces the problem of mutual interference between shafts.
4) Panasonic servo motor: a fully upgraded servo system that independently completes the following actions with greatly improved speed and accuracy
① First axis: The servo motor of the large guide plate is connected to the left and right tooth ball screws to keep the newly entered material in the center position of the machine for conveying and processing.
② Second axis: When the material enters the tail position, the small guide plate servo motor effectively continues to maintain the center of the material.
⑨ Third axis: The feeding roller is equipped with a servo motor and a precision hardened key engraved roller to accurately deliver the sheet material to different positions for processing
④ The fourth axis: The V-moving synchronous motor is responsible for moving both sides of the ∨ knife left and right for cutting the forehead and center pillar.
⑤ Fifth axis: Connect the servo motor of the swing head to the Zero Space brand servo reducer to make the swing head rotate accurately at a 90 degree angle
⑥ Sixth axis: V-drive motor, providing medium V power (left)
⑦ Seventh axis: Charging V-server motor, providing medium V power (right)
⑥ Eighth axis: Punching servo motor provides punching power
⑨ Ninth axis: Scissors servo motor provides power for swinging scissors
② Tenth axis: The servo motor of the material retrieval robot divides the freshly cut sheet into left and right sections and transports them at high speed to the platform
5) Precision ball screw: This machine uses a large number of Taiwan Hwin precision ball screws, screws, guide rails, and sliders (manufactured in Taiwan) to provide excellent precision and durability
6) Alloy Scissors: Punching dies, V-cutting tools, and cutting tools, totaling 8 pieces, with cutting edges made of hard alloy to greatly enhance durability and cutting quality
7) Special air conditioning for electrical cabinets: In order to reduce the temperature inside the control cabinet, a dedicated air conditioning system has been added to cool down and slow down the aging rate of electrical components, ensuring optimal machine operation
8) Machine structure design
The machine is made of 100X100X5mm thick square tube and steel plate structure. Exterior sheet metal shell components (fully detachable). Internally and externally polished and baked with paint treatment. All machine steel components are polished and polished on the surface, and then electroplated with hard chromium. It can enhance the surface anti-wear ability and keep the machine fresh for a long time.
9) All electric operation: All movement actions or cutting power are fully controlled by electric control to avoid machine failure due to unstable air pressure. The machine consumes less energy, operates at a high and stable speed.
10) Double V swing blade design: The machine adopts a unique double V punch+rotating swing blade design, which can greatly shorten the length of the machine and achieve multifunctional high-speed cutting.
11) More flexible and scientific operating software
There are multiple automatic calculation parts written in the program, which can greatly reduce the time for operators to adjust the machine and input parameters, ensuring simple and convenient use. All actions of the machine are equipped with self-protection programs to prevent unnecessary damage.
Fully intelligent monitoring of the entire production process. If the computer detects any abnormalities, such as material shortage, jamming, abnormal servo position, sensor failure, etc., it will immediately stop and sound an alarm.
The human-machine interface adopts a Taiwan Weilun 10 inch color touch screen, and the interface software is clear and easy to use. Simply enter the required functions and length dimensions on the touch screen, and the entire production process can be automatically calculated. If the deviation is caused by material issues, the compensation value for the size can also be changed.